At One Cera, precision starts right from the initial stages. Our Sample Matching Inspection is a meticulous process conducted before the manufacturing phase. It involves a comprehensive assessment of trial or developed product samples. These samples undergo thorough scrutiny to identify and address any potential issues prior to mass production. We verify various physical parameters, ensuring they align with the master design and master sample. This meticulous approach guarantees that the quality of our tiles consistently meets the specified requirements, setting the foundation for a flawless production process.
Why We Do It : By scrutinizing trial samples beforehand, we preemptively identify and resolve potential issues, ensuring our final products match the color and shade of our master design. This meticulous process guarantees that future repeat orders align perfectly without any shade or color differences, upholding our rigorous standards.
How We Do It : We meticulously scrutinize trial samples, ensuring they align precisely with our master design documents. Before production, when planning specific designs for placed orders, we extract samples 12 hours beforehand to match their shade, color, and design. Additionally, we recheck these samples within 2 hours of production to uphold consistent quality standards in our tiles.
One Cera's commitment to quality extends throughout the manufacturing process. Our During Production Inspection (DPI) is performed when 10-15% of units are produced. This step ensures that each tile is crafted in accordance with the approved specifications. By conducting inspections during production, we have the opportunity to rectify any issues in real-time, ensuring that every tile meets our stringent quality standards before it progresses further in the manufacturing journey.
Why We Do It : By inspecting 10-15% of units during production, we address any deviations from specifications in real-time, ensuring that each tile meets our stringent quality benchmarks before proceeding in the manufacturing process. This inspection ensures that our tiles maintain consistent quality throughout the manufacturing process and adhere to the approved specifications.
How We Do It : After completing 15% of the production, our team randomly select boxes, opens it, and checks the quality criteria. We do this by flooring the tiles and matching them to the standards you've set.
The Pre-Shipment Inspection (PSI) is the final step in our quality assurance process. This critical procedure involves a comprehensive evaluation of the finished products before they are dispatched to the buyer or palletized for shipping. It is an essential part of our commitment to delivering impeccable products. The PSI adheres to standard Acceptable Quality Limits (AQL) criteria and encompasses a meticulous assessment of each tile, its packaging, and packaging material. This ensures that our customers receive only the finest quality tiles that meet their exacting standards.
Why We Do It : By rigorously assessing the finished tiles, packaging, and materials, we ensure that our customers receive only the highest quality products, aligning perfectly with their expectations.
How We Do It : Adhering to Acceptable Quality Limits (AQL) criteria, we meticulously assess every tile and its packaging to ensure superior quality. Our team randomly select boxes, opens it, and assesses the quality by flooring a tile, matching it precisely with the criteria set by you, our customer. This stringent inspection guarantees that only tiles meeting your exacting standards are dispatched, maintaining our commitment to quality.
Safety and security are paramount in our operations. Our Palletizing Witnessing Inspection involves inspecting the final products and materials that have been securely palletized for shipping. This thorough evaluation verifies that all items are properly fastened and shielded from potential damage during transit. Our inspection process encompasses not only the tiles themselves but also the materials used in the construction of the pallets. By prioritizing this step, we guarantee that your tiles arrive at their destination in pristine condition, ready to enhance your spaces.
Why We Do It : We ensure the safety of each item throughout transit by thoroughly inspecting palletized items and materials. Additionally, we meticulously arrange wrapped boxes to ensure they are perfectly set within the pallet, providing an extra layer of protection during transportation.
How We Do It : We rigorously assess the palletized products and materials, confirming proper fastening and protection. Additionally, our team actively oversees the palletizing process, ensuring the positioning and safety of each item. This meticulous approach guarantees that your tiles arrive at their destination in optimal condition, ready to enhance your spaces.
Involving a through assessment carried out during the loading process of tiles into shipping containers. This critical stage ensures that the tiles are loaded securely, adhering to proper stacking techniques and weight distribution guidelines.
Why We Do It : By conducting this inspection, we confirm that the containers are loaded efficiently and safely, minimizing the risk of damage during transit.
How We Do It : Our inspection encompasses verifying the correct placement and securing of tiles within the containers, guaranteeing they arrive at their destination in optimal condition, ready to enhance your projects.